Cool mist cooling spray misting systems for cutting fluid and mist spray, machine coolant, cnc coolant, micro mist

By: Gerber Scientific  11-11-2011
Keywords: High Speed Machining, Spray Coolant

Ekstrom-Carlson manufactures and sells Mistic Mist cutting fluid misting systems which are considered the most efficient mist systems for cooling spray used in machine coolant operations.   The air passing through the nozzle tip creates a vacuum in the liquid line which draws coolant from the tank. (Our tank is not pressurized.) The coolant is instantly vaporized and forms a conical mist pattern. At the same time, the compressed air expands absorbing heat surrounding the tool and work piece. The result is a cooling effect as well as lubrication.

Applications

  • Milling misting systems for milling spray coolant and milling flood coolant
  • Turning cutting fluid mist spray
  • Grinding mist systems
  • Tapping cooling spray
  • Routing mst spray
  • Slide lubrication and micro mist systems
  • Punch Die mist spray for lubrication
  • High speed machining mist coolant spray
  • Drilling Spray coolant misters for spray mist applications
  • CNC coolant spray applications including mist coolant systems
  • Cutoff Saw and Band Saw Spray Mist Lubrication Coolant

Hi-Flo System Applications (Up to 9x the standard flow nozzles)

  • Will handle standard flow requirements
  • Heavy Milling
  • Heavy Profiling
  • Single Point Threading
  • Turning 
  • Abrasive Cutoffs
  • Blanchard Grinding
  • Large Tool and Cutter Grinding
  • Large Saw Applications

Quality Components

  • Stainless Steel nozzles made to extremely close tolerances for utmost efficiency, durability, and effective atomization of lubricant.  
  • Solid brass valve body and needle valve.  
  • Very flexible air/coolant lines.  
  • Corrosion-resistant metal or poly coolant tanks.  
  • Fine mesh screen in the air and coolant inlets to help filter out particles.  
  • Units are inspected 100% before shipment.

Advantages of Mistic Mist

  1. Proprietary Nozzle Desig n has proven to provide the best cooling and flow pattern in the industry.
  2. Cools and Lubricates the cutter immediately improving work piece finishes and tolerance.
  3. Increases Tool Life saving time and money by providing less downtime from tool replacement.
  4. Less Mess No rancid sumps or filters to clean. No elaborate plumbing, guards, and pumps to maintain.
  5. Nothing to Dispose of Only e trace of coolant may remain on the tool. Most of the coolant is used up during the machining.
  6. Low Operating Cost Most units use only .3 CFM of shop air at 90 PSI. One gallon of coolant can last up to 14 hours depending on use and application.  Costs are as low as $0.02 / hour.
  7. Easy to Install Simply mount the unit to your machine tool, fill with coolant, connect shop air line to unit, and start using it. No need for pressure tanks, air regulators, filters, etc.
  8. Use Almost Anywhere Compact nozzle design, flexible lines, mounting bracket, and adjustable nozzle holder, makes installation, location, and adjustments easy.
  9. We Make Special Models and variations of our standard models to fit your application.
The information in this article was current at 08 Nov 2011

Keywords: High Speed Machining, Spray Coolant

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